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02-Dec-2006
Catégorie: Wings : Fuel tanks

The left tank is considered leak free as the balloon had the same shape after 24 hours of testiong. After having installed the test equipment, I noticed a leak on where the return line enters the tank. So I prosealed the place and the test will take place next week.
Working time on this subpart
Today :  1h (Total : 92h)

Lectures (2600)
01-Dec-2006
Catégorie: Wings : Fuel tanks

A quick check in the workshop shows my latex glove lying flat. In fact it was not well sealed to the vent line nipple. So I decide to change the test installation and check for leaks with soapy water.



Here is the new test setup, the little hose allows a better fit on the vent line nipple. Let's wait till tomorrow!!!




Working time on this subpart
Today :  1h (Total : 91h)

Lectures (2551)
29-Nov-2006
Catégorie: Wings : Fuel tanks

I closed the right tank and prosealed all the rivets.



I also begun the leak test on the left tank. The idea is to pressurise the tank with air up to 1 PSI and see if it holds. Then the exterior will be checked with soapy water to check for small bubbles. To pressurise the tank I use the optionnal valve sold by Vans which replace the purge valve for the test. To check if the tank holds the pressure there are two methods : either build a water manometer or just use a slightly inflated balloon. Having no tubing, I opted for the second method, unable to locate my balloons I used one of my latex gloves. It looks very nice and still holds the pressure after 1/2 hour, will see how it is in a few days.




Working time on this subpart
Today :  3h (Total : 90h)

Lectures (2555)
27-Nov-2006
Catégorie: Wings : Fuel tanks

A good part of the working session was used to clean all the clecos. After having bathed them all the night in some thinner, I rub them thorougly and finish the sticky parts with a brush mounted in my drillpress.
I also prepared the left tank for the leak test I'll begin at the end of the week.




Working time on this subpart
Today :  3h (Total : 87h)
Lectures (2770)
25-Nov-2006
Catégorie: Wings : Fuel tanks

Closing of the right tank with special thoughts for the Z-brackets. No to many problems. Sabine gave a hand in clecoing and un-clecoing, helping with the pop rivets and part of the final cleaning.
Here is an explanation for the prosealing of the rear baffle. First a line of sealant on and above the rivet line, then when positionning the rear baffle, it acts like a squeegee and normally forms a fillet on the inside of the tank.



This is a picture of the first fuel bay, and it seems the fillet is here. So at least, this side of the first bay should not leak.




Working time on this subpart
Today :  4h (Total : 84h)

Lectures (2706)

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